6 Popular Thematic Routes

With a combination of TOMRA's powerful NIR Spectrometer, Full Color Camera and Metal sensor, AUTOSORT™ FLAKE offers consistent and exceptional sorting performance. Its high-speed valves eject even the smallest contaminates with maximum precision to meet extremely high purity requirements.
The high performance flake sorter features an integrated light source, continuous signal correction and enhanced light distribution to ensure stable sorting performance and minimal downtime. Its high sensitivity electromagnetic sensor detects even the smallest non-ferrous metals and ferrous metals (as small as 1 mm) such as Aluminum springs and copper wires.
Setting new benchmarks worldwide, AUTOSORT™ FLAKE is the ideal sorting solution for high purity end products. Whats more, its operational efficiency is cost-effective and ensures a high operational uptime.

Avian listens to the demand of the market and with the cooperation of European companies after many years of discussion, development, testing and application, offers the newest high-speed double bearing, PET bottle flakes specialized, high temperature cleaning equipment.
This equipment allows PET bottle flakes rub in high speed in high temperature water tank by high velocity double Shaft. It separates organic wastes and bottle flakes completely through thousands of friction of flakes with each other, reaching a 99% cleanliness as a result.
The invention of this equipment offers a good equipment guarantee for good quality bottle flakes production and PET bottle flakes recycling and reusing.

Armost's new Plastic Flakes/Pellets Homogenizing System greatly reduces the speed of homogenizing different materials and can make homogenizing being finished at the same as feeding, saving about 50% of time. Further, our product's power consumption is 30% of that of the traditional silo, and at the same time the materials processed at one time can reach 10 tons ~ 100 tons. The equipment's structures are simple, stable, have a low failure rate while also are easy to maintain and repair. The equipment can meet the high demands of customers in terms of material processing speed, material throughput, energy saving and maintenance and operating costs.

The food-grade PET bottle recycling line is mainly used for PET bottle-to-bottle project (FDA Approval), which recycles post-consumer PET bottles into rPET flakes.
Highlights
Input Capacity: 1500-10000 kg/h
1. Solutions for diversification of input PET bottle bales.
2. Automatic de-baling technology, reduces labor, a strong bale breaking ability for high-density PET bottle bales.
3. Patent technology for PVC label removal.
4. Patented pre-washing and hot washing process to ensure the cleanliness of rPET flakes.
5. Integrated technology and capability for automatic sorting machine and PET bottle recycling line.
6. The hot washing process reduces impurities content to achieve food-grade index.
7. Stable and reliable quality of rPET flakes, online inspection to ensure the stability of rPET flakes.
8. Completed online water recycling treatment system for pre-washing, hot-washing and rinsing.
9. Low operation breakdown, production management guidance service for customer.

The latest efficient recycling solution. Thanks to the vacuum technology, the SSP IV increasing technology, and the pelletizing extruder specially made by Aceretech, the IV value of the final PET granules can meet the requirements, and this value can be stably maintained. Even there are uneven IV values and moisture content of the raw materials, the final pellets can be maintained at a reasonable, qualified IV value within a set interval, meanwhile the quality and the output are always stable. It can maintain a stable IV value output for further downstream processing and molding, such as stretch blow molding, up to 100% bottle-to-bottle technology in new bottles.

EnMa FR sereis film online and offline recycling technology, online granulating recycling can reach 600 meters per minute, offline granulating recycling can crush large sized lumps and rollers of waste film material, and transport them to a 150-meter-away extruder for reproduction. The crushed products have almost reached an impeccable state. No matter what shape of plastic films, blocks, sheets, etc., we have exceeded your imagination through different feeding forms and special designed cutting knives.

NGR produces customized recycling solutions to realize zero-scrap production for the plastics industry or high-quality pellets out of post-consumer plastic waste.
With its new LSP-technology PET-material is leaving the recycling process in better condition compared to the raw material (= upcycling).
With smart machine connections NGR increases efficiency and quality (Self-Monitoring, Analysis and Reporting Technology): machine performance and pellets quality can be monitored and analyzed consistently in real time.

The business unit Starlinger recycling technology provides technology solutions for the recycling/pelletising of plastic production scrap and post-consumer waste (e.g. PE, PP, PA, PS, PLA, BOPP, PES and many more). The excellent quality of the rPET for food contact applications produced on recoSTAR lines has been confirmed by several brand owners as well as national and international authorities. Starlinger viscotec specialises in PET and HDPE decontamination technology and provides equipment for the decontamination and IV increase of PCR flakes and pellets as well as PET sheet production lines. The technology guarantees food-grade material that meets the standards of national and international authorities and can be used directly in food packaging production.

Based on the third generation of recycling technologies for bottle-to-fibre, bottle-to-sheet, bottle-to-bottle and tray-to-tray applications, the fourth generation of VACUREMA^® enables lower material handling temperatures through innovative EcoGentle^® technology and better material melting and mixing performance through a combination of extrusion ratio changes, targeted use of shear flow and elongation flow. These innovations have resulted in a significant reduction in the energy required for production: as low as 0.22 kWh/kg on a VACUREMA^®Basic 2628, as well as an increase in the quality of the recycled output through gentler material handling and a wider process window. In addition, the fourth generation of the process solution is backed up by new patented technology that allows, for example, a further step forward in capacity up to 6000 kg/h.

Sesotec extends its range of free-fall metal separators with the Rapid Pro-Sense 6. This system is optimized for plastics applications, especially for granulate and compound producers. The model reportedly features a high detection accuracy and provides protection against metal particles, and the logbook function allows full traceability. It also is suitable for applications involving abrasive material.
Rapid Pro-Sense 6 is characterized by an aperture size ranging from 50 to 250 mm that can be adapted to customer requirements and features a wear-resistant design-for example, it does not contain any product-contacting seals that might come loose.
Rapid Pro-Sense 6 allows tool-free cleaning. The metal separator is suited for compound producers who need frequent color changes and/or short cleaning intervals. Optional washing nozzles allow water cleaning of the interior. Short cleaning time is said to increase uptime. The unit is equipped with an Ethernet interface and is "IoT-ready."

ZERMA shredders can be used in a wide range of applications apart from plastics.
They can be used for wood, paper or MSW recycling. As with all ZERMA machines the shredders are easy to operate and maintain. They are dependable and deliver high quality output.
All shredders in the ZSS/ZPS/ZIS series use a dual speed hydraulic to ensure high efficiency when shredding different types of products.
The ZHS horizontal shredders are single shaft shredders featuring an angled hydraulic ram suitable for a wide range of material shapes and sizes.
The ZXS shredders are single shaft shredders with a powerful two speed swing ram design eliminating the risk of blocking and wearing out of internal guide rails. The machine is very versatile and can be used for shredding of all kinds of input materials.
The ZRS shredders are the worlds first single shaft shredders able to handle large diameter pipes up to 1200 mm without the need for pre cutting.

This complete set of recycling pelletizing machine can be applied to process various types of plastic waste, transforming them into high-quality recycled pellets.
POLYSTAR carefully developed a new Back Flush filtration system this year. Through the display of more highly automated performance, it can effectively extend the service life of the filter and reduce the frequency of changing the filter. Based on the development of the dual piston hydraulic pressure filtration system, by modifying the structure and direction of the melt flow channel, and increasing the automation degree of the hydraulic cylinder forward and backward process according to the variation of melt pressure, so as to achieve the target of intelligent Back Flush filter.
POLYSTAR's new Back Flush filtration system is capable of extending the screen change time by about 5 times compared with the original dual piston hydraulic pressure filtration system, and the user can effectively save the manpower cost of screen change, improve production efficiency and productivity contribution rate. The compact and reasonable structure design is fully complies with POLYSTAR's "simple and efficient recycling" philosophy.

Chen Hsong SPARK all-electric injection moulding machine -- through global technology partnerships and leading-edge innovations.

The SPARK series of all-electric injection moulding machines is a perfect example of the relentless pursuit of excellence in play. Every aspect of the product line is perfectly matched and fine-tuned to work with each other in maximum efficiency from the highly-refined mechanical structure, to real-time, intelligent algorithms running on high-speed control systems, to Big-Data-driven applications know-how encoded directly into the machine firmware. The result is a highly dynamic, accurate, safe and efficient system that produces high-speed, snappy mechanical movements while maintaining very high degrees of precision, repeatability and shock/wear protection.

In a nutshell, the SPARK enables users to manufacture perfect products, easily, quickly, reliably and at competitive costs, for a long time to come.

As an important part of automobile safety module, automobile headlight is related to driving safety, and it is also the most difficult and demanding part of automobile plastic parts. The OptiSure™ multi-layer thick-wall lens injection molding technology uses layered injection molding and external cooling to ensure high quality optical lens production while increasing production efficiency by 30%. NEO·H500b rotary core multi-layer injection molding machine has won two Zhejiang Provincial Scientific Progress award and other awards, can provide high-end multi-color multi-material molding solutions for automotive industry customers.

The YIZUMI UN260C-BTP multi-component injection molding machine with vertical rotary table mold technology integrate with polyurethane machine for achieving one-step molding of plastic and polyurethane. It can efficiently produce vehicle trims with thin PU-c oating and different product effects.
The integrated equipment can not only ensure product performance and save material costs, but also achieve thin PU-coating with thickness of 0.3mm. Moreover, it allows various product effects, such as 3D depth, different patterns, gloss, scratch resistance, and self-repairing, agile, intelligent and efficient.

The structural design is innovative and unique. Through the multiplication technology of the multi-layer distributor and the composite technology in the three-layer membrane, the mechanical performance and barrier performance of the diaphragm can be effectively improved, and the heat resistance and cold resistance of the diaphragm can be significantly improved. Besides, the thickness uniformity of the diaphragm is good, and the deviation is small. High automation and high-speed production can be achieved through two-way stretching.
With automatic fine adjustment structure, the mold lip can be adjusted quickly and accurately to effectively control the product accuracy.
Through the special process of laser hardening+electroplating, the sharp corner of the shaping section of the three-layer co-extrusion die head can make the sharp corner of the die lip reach R0.01mm, avoid the line phenomenon formed at the outlet during the production process, and improve the quality of the diaphragm.

Simultaneous stretching film production line
6.6m or wider, 350 m/min
K POPET/ BOPA/ BOPI/LIBS WET/ LIBS DRY/ BOCPI
Suitable for commodity markets (FLEXSIM) and specialty markets (FLEXSIM+)
Fully mechanical solution: simple, efficient, robust
Stretching ratios ajustable during film production
Same energy consumption and maintenance requirements as sequential stretching

The features of our Lithium-Ion Battery Separator Film High-Speed Winding Unit include:
1. Precise double tension control system.
The ultra-light carbon fiber roller designed and manufactured with the latest advanced technology has super dynamic response ability, which can control and adjust the production tension and winding tension of the film separately.
2. Integrated anti vibration system.
Special steel with over aging treatment is adopted to make the winder run at high speed and stably with very low noise through precise processing and high standard assembly requirements.
3. No adhesive or tape is required for film roll changeover.
The electrostatic roll changing mode is adopted, and the winding tension is kept stable through the whole roll changing process, so that the outer film roll also has good winding quality, and there will be no film waste or unnecessary adhesives.

The lithium battery separator film production line designed and manufactured by our company is a customized production line, which is divided into dry single pull PP/PE lithium battery separator film production line, dry double pull BOPP lithium battery separator film production line, wet two-step BOPE lithium battery separator film production line, wet synchronous BOPE lithium battery separator film production line.
Lithium battery separator has the characteristics of high specific energy, long cycle life, no memory effect and is safe, reliable and can be quickly charged and discharged, which has developed rapidly in the field of new energy and is in line with international environmental protection policies.
The production line products are used in new energy vehicles, automobiles, electronics and other fields.

SG-L Screenless Granulator is applicable to granulating hard long or strong flexible sprues for instant recycling and a few rejects. It features small size, low speed and wear, and super silence, with low speed structure, and particle granules of little dust. Quick and easy cleaning method to clean residues from the cutting chamber in just a few simple steps. Simple control mode and operability is user-friendly that makes it easy to operate. Besides, multiple options are available to meet different production processes and specific demands.

Remarkable appearance for automotive pillars moulded by plastic injection mould

Hadesheng kunshan High Precision Mould Division, integrating R&D, design, processing, injection molding and assembly, specializes in manufacturing all kinds of ultra-precision, medium-high-difficulty and complex moulds and products, equipped with RODERS, MAKINO, GF+, Zeiss three-dimensional, Hexgon, injection molding machine brands including Sumitomo and Chaduc, etc., which greatly improves the mould manufacturing and optimization scheduling ability, and has strong technical force. High-precision molds are widely used in car headlights, consumer electronics lenses, industrial sensors and semiconductors.

Conical and Parallel twin screw extruders for optional
Equip with patent certificated 4 roller and 5 roller calender
Daily capacity from 6-8 Tons up to 80-100 Tons for different machine and configuration
Accurate on-line EIR system with Unite States patent, to achieve the surface pattern of finish SPC flooring is equal the woodgrain of real wood flooring
Programed digital control system, friendly and easy operating man-machine interface
CE, UL ,CSA, TUV standards fabrication
Stability , durability, low faults ratio to achieve continue production of 3 shifts 24 hours

The well-known third generation of high-speed water-cooling corrugated pipe extrusion line in the market, was firstly introduced to the market in 2009 by Weifang Zhongyun Machinery Co., Ltd (ZhongyunTech). After 15 years of technological improvement and upgrading, not only the production speed of the machine has been lifted much higher, the stability, reliability and operation convenience are always kept leading ahead. The corrugated pipe machines can cover diameters of OD40mm-OD2000mm and all of these machines are manufactured in mass production. ZhongyunTech will launch larger corrugated pipe production lines for ZC-2600H in 2023.
In terms of product development, ZhongyunTech always has kept the business philosophy of "continuously providing unique value with competitive advantage for customers" and made every contribution to a better drainage and sewage system of the world.

1. Split structure, effectively prevent dust from entering, improve stability.
2. The structure is smaller to meet the tighter space;
3. More flexible layout;
4.Richer interface, extensible communication:
5. Higher power density, more efficient heat dissipation;
6.High integration, small size, beautiful:
7. Meet national robot safety standards
8. 24 standard inputs. 24 standard outputs;
9. 1 PWM step control interface, 1 ABZ encoder input interface:
10. Support a variety of process packages: stamping, injection molding.
palletizing, welding, spraying, visual following, taking. bending, etc.

Machine Characteristics
1. Full-servo high-speed blowing machine is currently my company's most advanced, fastest model.
2. Clamping, stretching, displacement are driven by servo motor.
3. With high speed, high precision, good stability, energy saving, environmental protection and so on.
4. Mold positioning installation, Mold can be easily changed in half an hour.
5. The six-cavity blowing machine output can reach 9500 bottles/hour.

Picker installed together with injection machine control system, adapts the Techmation self developed SA Communication system to be the communication protocol, Combination perfectly the Techmation high-ended plastic injection machine control system (SANDAL II), High-ended Picker control system (THUJA), and overall hardware system for peripheral equipment, Together with Techmation new developed MPS servo system, through the injection molding control software, it achieves overall equipment management, production parameter management, real time monitoring, processes traceable functions, completely digitalizd structure to match with totally solution of an advanced factory. This total solution can be setting up quickly, high valve/ Proformance ratio, strong reliance, easily combination of every working unit, Real time information digital exchange, very convenience for management, assistance to running a plastic injection molding industry and setting up a digitalized factory,

1.Smart and convenient man-machine interface can realize the central(Internet) real-time remote operation and control; standardized line layout, wiring check line, convenient and quick; more accurate injection and holding pressure, ensure a reliable product quality; all key parts through ANSYS element analysis, optimization of parts of strength and deformation to ensure the service life.
2.Green environmental protection, energy saving and high efficiency, high utilization rate of energy, high return on investment for customers to save costs, to meet the national standard of level 1 energy-saving products.
3. Cover many industries such as automobiles, electronic precision parts, medical, LED light base.

SACMI makes the digital revolution in cap and preform production lines effective and efficient by embedding artificial vision in the production process. In the 4.0 configuration, SACMI CVS systems (developed specifically for each Rigid Packaging process and product) are integrated into both the production machines and their processes. This approach extends the concept of vision inspection from mere analysis of defects on the product to the gathering of information that can be used to correct and optimize the process. For example, in cap production the detection and analysis of specific defects, such as incomplete or flash caps, causes the control system to respond by correcting several process variables, including molding pressure. Another example of deep integration between control systems and process machines is the relationship between the SFM (Slitting & Folding Machine) slitting machine and the PFMC (Pull Force Machine CVS-CUT) machine.

The efficient SMASH inline inspection system detects and classifies all surface defects at every process stage of hygienic, medical and pharmaceutical films. The system ensures that:
• End customers receive only flawless material
• Waste is reduced and marketable production volume increased
• Product properties are fully monitored and defect sources corrected
• Plant operators can make product changes efficiently, saving costs

Model No.: EL100T-350T
LKIMM has been committed to the research and development of all-electric injection molding machine technology, and EL brand has been widely recognized in the global market.
(1) EL full motor has the comprehensive characteristics of high precision, good stability, fast response, energy saving and environmental protection to create a competitive advantage in the market for customers;
(2) Adopt the third generation of technology, new appearance, open platform, easy access to the Intranet system, in order to create a high standard intelligent workshop;
(3) Precision linear support, high-precision platen guidance and platen parallelism, enable smooth movement, effectively reduce the energy consumption of platen movement, non-contact, linear guide rail greatly improve the platform clamping positioning accuracy.

The Industry 4.0. vision has already emerged as a reality in the injection molding sector. The focus is on consistent digitization leading to enhanced product quality and increased cost-efficiency. Continuous monitoring and control of the entire production chain is essential to meet the demanding requirements set by Industry 4.0. Kistler's response: ComoNeo, the system from its portfolio that enable novices as well as experienced users to monitor and control their processes with precision and efficiency.

Whether you want useful assistance with setting up the injection molding process, a system that can optimize process monitoring and control, or a quality prediction tool: the ComoNeo system is the ideal choice for countless different applications the perfect way to get ready for the future world of networked injection molding production

1. All machine parts are supplied by well-known manufacturer with the advance QC system
2. With the two platen clamping system, the clamping speed is fast and improves the cycle. The good quality of material also ensures the mold platen more durable.
3. Four cylinder direct clamping structure ensures the high pressure stability, clamping balance and precise of clamping force which improves the lifetime of the mold.
4. Auto-mold adjusting function is controlled by computer. Computer collected data from transducers and analyzed. It ensures the mold clamping precision
5. Injection unit with the linear guide ensures the injection stability and precision.

Borche’s new generation electric machine BD series is featured with direct drive technology. It is an achievement of Borche 20 years’ research and development on electric injection molding machine. BD series integrates the advantages of independent intellectual property rights, direct-drive structure, smart control of injection molding, process optimization by big data. It is widely applied in many industries such as medical health, new energy vehicles, intelligent home appliances, 3C products, etc.

Suzhou Chaoqun intelligent technology, full servo manipulator
The precision is not lower than the top three brands in the world, and the speed is higher than that of Taiwan, Japan and South Korea. The net profit for customers is 20000 yuan / year per. 2S. The four patented external modules solve the pain points of the injection molding industry:
1. Online mold monitoring and protection.
2. Online quality weighing.
3. Remove static electricity and black spots on line.
4. Monitor the mold temperature online.
5. Online visual quality inspection.
6. Online trimming, polishing, milling and drilling, etc. to process defective products into good products.

1. Support enterprise customization and independent research and development; The product supports 6 cameras for detection, high-definition capacitive screen, and customized panel design
2. Photon cloud mold monitor, through the camera installed on the injection molding machine, uses advanced machine vision technology to replace the human eye to monitor the mold in real time and inspect the product quality
3. The products can be widely used in automobile manufacturing, medical devices, electronic products, packaging and printing, semiconductor, general plastic parts and other manufacturing industries, and are smart partners in the Industry 4.0 era

Barnes' moldMIND, the "digital cockpit" of the injection mold, is a recording system that documents relevant process data and events of an injection mold in real-time throughout the entire life cycle of the mold. The intelligent monitoring system detects problems quickly to minimize downtime. The data can be accessed directly on the device or in the Barnes Connectia Cloud.

Instead of using thermal bolts to control the lip adjustment, Prodigi™ relies on a series of motorized actuators. They are connected to the adjustment threads which smoothly translate motor rotation into precise linear movement to locally open and close the lip. This is accomplished away from the hot die, at a user interface.

Development trials captured an original thickness variation of +/- 25% decreasing significantly after 44 seconds. Within only three minutes of engaging APC, an almost perfect gauge over the complete length of the die was achieved. This compares to an average of 12 minutes to achieve the same tolerances using conventional thermal actuators, enabling operations significant time savings and the ability to exactly repeat their production cycles. This creates less scrap and adds more productive time since final tolerances are achieved so quickly.

Flexible packaging printing ink intelligent control system, this machine has obtained the national utility model and invention patent, the product has already belonged to the leading level in domestic and international. The system can automatically control the viscosity, automatic cleaning, can record the solvent usage,to achieve spot-color ink (or has adjusted the solvent of other ink) a small number of automatic addition functions, to achieve intelligent control, save ink, solvent, labor costs, maintain quality stable, to provide solutions for enterprise production automation.